PAR Level Formula:
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Definition: This calculator determines the periodic automatic replenishment (PAR) level for inventory items based on usage patterns and lead times.
Purpose: It helps businesses maintain optimal inventory levels to prevent stockouts while avoiding excessive inventory holding costs.
The calculator uses the formula:
Where:
Explanation: The formula calculates the inventory needed to cover usage during lead time plus an additional safety buffer.
Details: Proper PAR level estimation ensures continuous operations, reduces stockouts, optimizes cash flow, and minimizes storage costs.
Tips: Enter your average daily usage (units/day), lead time in days (default 7), and safety stock (default 10 units). All values must be ≥ 0.
Q1: What's the purpose of safety stock?
A: Safety stock protects against unexpected demand spikes or supply delays that could cause stockouts.
Q2: How do I determine average daily usage?
A: Calculate total usage over a representative period (e.g., 3 months) divided by number of days.
Q3: What's a typical lead time?
A: Lead time varies by supplier but often ranges from 3-14 days for most industries.
Q4: Should PAR levels be adjusted seasonally?
A: Yes, for seasonal businesses, adjust PAR levels to reflect changing usage patterns.
Q5: How often should PAR levels be reviewed?
A: Review quarterly or whenever there are significant changes in usage patterns or lead times.